February 27, 2020
Use sturdy gloves when disassembling laptop packs. It is easy to slip while prying with screwdrivers and jab yourself. A dremel tool with a cutting disk is invaluable.
If each battery has 6 cells, we may get 150 cells out of this. If half of these are good, that is 75 cells, so the average cost will be about 75 cents. New brand name cells sell for $4 each, so even if these are half capacity (and they are usually better than that) this is still a great deal. We will see how this plays out.
My guideline was to buy only name brand packs, avoiding any generic
replacement packs (which typically have cells from China).
My luck with cells from China has typically been terrible.
Some are just fine -- but why take chances?
The breakdown ended up as follows:
Dell 12 HP 8 Toshiba 2 Panasonic 1 Compaq 1 unknown 1
I calibrate cells using my XTAR VP4+ "Dragon" and mark their mAh capacity with a sharpie. Cells that measure 500 mAh might seem silly to hang on to, but they serve me fine in non-critical applications such as flashlights that get used briefly only now and then.
The cells measuring 1.4 were discarded. Yes, perhaps the trio measuring 2.4 should have been discarded. The 6 I kept started charging up nicely, but later during charging they began to get quite hot (133F).
I probably should just throw these out. I pulled them off the charger as soon as I noticed them getting hot. After a days "rest" they finished charging just fine in a fairly short time. They were very close to a full 4.2 volt charge when they got hot.
If they get hot again when I calibrate them, I'll toss them.
labeled 2020-2-A
Inside are 8 cells, ICR-18650G. All measure 0.1 volts and are discarded. Yep, should not have bothered pulling this fossil out of the bin.
labeled 2020-2-AA
I changed my mind -- pulling these out of the junk bin and charging them.
They charged and calibrated nicely to 2200 mAh.
It is curious that these give higher capacity than the next pack
which had "nicer" measurements initially.
They charged up nicely and test at 1500 mAh. These were originally rated 2200 mAh, so 1500 is OK for used cells.
labeled 2020-2-B
The cells are Sanyo UR18650A R1112, rated at 2100 mAh.
labeled 2020-2-C
These cells are rated at 2550 mAh.
These are getting hot (140F) as they near full charge. Just like the same brand cells from Pack 1.
labeled 2020-2-D
These are rated at 3000 mAh, but only if charged to 4.35 volts, which I won't bother to do.
They calibrate to 2400 mAh, and charge nicely without getting hot, so it definitely paid off to keep them!
Playing fast and loose, I pulled the cells that measured 2.0 out of my scrap bin and put them on a charger. In less than a minute they are up to 2.7 volts, and in a few minutes they are up to 3.6 volts. I use my XTAR VP2 to bring them up to 3.6 or so, at which point I put them into a power bank and finish charging them in an ammo can. If they blow up and/or catch fire I don't mind losing the power bank and the ammo can should contain any disaster.
These end up charging nicely without issue and calibrate to 2400 mAh like their brethren.
labeled 2020-2-E (with black ring)
These are rated at 2500 mAh at the usual 4.2 volts. They charge up OK, but only yield 500 mAh, so this battery was simply all used up.
I had second thoughts and pulled the two that measured 1.9, marking them with two black bands. They also yield 500 and 600 mAh respectively
labeled 2020-2-F
They measure 2.4, 2.4, and 1.5. I discard the two at 1.5 and give the other 4 black rings.
They actually seem to be charging up OK, not getting hot, and calibrate at 1600 mAh.
labeled 2020-2-G (with black ring)
This one is a Dell 4M529. Inside are 9 Samsung ICR18650-28Q and they all measure 3.55 volts, which is just great! These are 2800 mAh rated and capable of being charged to 4.3 volts (so I will charge them to 4.2 and sacrifice some capacity).
labeled 2020-2-H
These are pink (flesh colored) LGDS218650. Made by LG, rated at 2200 mAh. Mine calibrate to 1900 or 2000, so these are in good shape.
I have second thoughts, retrieve the cells measuring 1.6 and mark them with two rings and try charging them.
labeled 2020-2-I
labeled 2020-2-J
The two that measure 2.2 volts charge and calibrate to 1900 mAh.
I mark the two that measure 1.8 volts with two black rings. They seem to charge up and behave fine. Now I am marking the 0.9 pair with 3 black rings.
The cells are grey NCR18650 rated at 2900 mAh.
They all measure 1.3 volts, so they should be discarded. However, I decide to play fast and loose and see about charging these up. My Xtar VP2 will have nothing to do with them, but my Xtar "dragon" is happy to charge them, and in a minute or two they are up to 3.5 volts.
The first 4 charged nicely and calibrated to 2500 mAh.
labeled 2020-2-K
They all measure 1.2 volts. Uniformity is encouraging.
They charge nicely and calibrate to 2300 mAh. I do mark them with two black rings since they started at 1.2.
labeled 2020-2-L
These charged nicely to 2400 mAh.
labeled 2020-2-M
They calibrate to 1800 or 1900 mAh.
labeled 2020-2-N
I have 7 packs laying around. Months are going by and I realize that cells could be self discharging and "self-destructing", so it would behoove me to tear them apart and get what cells I can while I still can. So I am back at it 6 months later in August of 2020. It is typically 110F in my workshop in August, which is hardly ideal for charging questionable Li-ion cells.
One of the 1.49 cells got very hot when charging (137F). This was being charged in my 110F workshop. Later I put it back on the charger in my 78 degree office and although it didn't get hot, it calibrated with the charge and discharge very different (1200/1550). I tossed it. Then charging in my cool office I had another go to 147F, too hot to hold on to. I quickly removed and discarded it. Both of these were the cells that had measured 3.75 volts.
The two surviving cells charged and calibrated to 2200 mAh without incident. Curiously, these were two two cells that measure 1.49 volts! So I am left with 2 cells from this pack which is sort of distrust.
labeled 2020-8-A
labeled 2020-8-B
labeled 2020-8-C
labeled 2020-8-D
labeled 2020-8-E
labeled 2020-8-F
Inside are 9 blue cells: Samsung ICR18650-30B
These are 2950 mAh cells, with 4.35 volt maximum
They measure all measure 3.8 volts
They charge nicely to 1700 or 1800 mAh.
labeled 2020-8-G
And you will note that one of the cells from pack 19 was getting into trouble when being charged in this hot environment, but did fine when charged in a cooler room.
Tom's electronics pages / tom@mmto.org